Advanced Motor Design & Development

From compact axial-flux pancake motors to 300 kW industrial powertrains — bridging electromagnetic theory and rugged hardware.

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At SOLWIT Engineering and Consultancy, we bridge the gap between cutting-edge electromagnetic theory and rugged, real-world hardware. We offer a rare combination of in-house manufacturing for compact, high-precision applications and world-class engineering consultancy for massive industrial powertrain systems. Our expertise spans both traditional Radial Flux topologies and next-generation, high-density Axial Flux motor designs.

Our Specializations & Core Topologies

1. Axial Flux PMSM — Our High-Performance Speciality

Axial flux technology represents the cutting edge of electric machine design. By directing the magnetic flux parallel to the rotation axis, we unlock extreme performance advantages:

  • Unmatched Torque Density: Delivers up to 2–3× the torque-to-weight ratio of conventional radial motors — ideal for space-constrained environments.
  • Ultra-Compact Aspect Ratio: A distinct "pancake" geometry that integrates easily into wheel hubs, tight engine bays, or compact robotic joints.
  • Maximum Efficiency: Shorter coil ends significantly reduce copper losses, offering exceptional efficiency across the entire speed range.
Axial Flux PMSM rotor simulation
Axial Flux Rotor Analysis

2. Radial Flux PMSM — Standard & Custom Topologies

For reliable, cost-effective, and highly versatile motion control, we design optimized radial flux configurations:

  • Surface Permanent Magnet (SPMSM): Engineered for high dynamic response and excellent low-speed torque characteristics.
  • Internal Permanent Magnet (IPMSM): Tailored for high-speed operation, leveraging reluctance torque and robust mechanical retention of the magnets to prevent demagnetization under centrifugal stress.
Radial Flux PMSM motor assembly
Radial Flux Motor Assembly

Scalable Engineering Capabilities

In-House Custom Development (Up to 200W)

We don't just design low-power motors — we build them. For specialized, high-precision, and compact applications, we handle the entire lifecycle from simulation to physical assembly.

  • Proprietary 200W Platforms: Custom-built axial and radial platforms optimized for robotics, medical devices, defense systems, and high-end actuators.
  • Turnkey Prototyping: Complete in-house fabrication, precision winding, and rigorous dynamometer testing to validate efficiency and thermal models.

Enterprise Design Consultancy (Up to 300kW)

For high-power industrial and automotive applications, we serve as your elite external R&D department, specializing in complex multiphysics modeling.

  • Heavy-Duty Powertrains: Expert design for Electric Vehicle (EV) traction, heavy machinery, aerospace propulsion, and large-scale industrial pumps.
  • Advanced FEA Simulation: 3D Finite Element Analysis to meticulously map magnetic flux paths, analyze structural rotor stress at high RPMs, and optimize liquid or air cooling jackets.

Capability Comparison

FeatureIn-House DevelopmentConsultancy & Enterprise Design
Power Range1W to 200W200W up to 300kW+
TopologiesAxial Flux (Pancake), Radial SPMSMAxial Flux (Single/Dual Stator), Radial IPMSM
Primary AdvantagesUltra-compact, low cogging, rapid physical deploymentMegawatt-scale optimization, advanced thermal jackets, mass-production readiness
Target SectorsRobotics, AGVs, Medical Devices, DefenseEV Powertrains, Heavy Industry, Marine, HVAC

From micro-precision axial flux "pancake" motors to 300kW industrial powertrains, let our electromagnetic experts design your next competitive advantage.

Contact Our Engineering Team